Sodium Sulfate Applications in the Past, Present and Future

Sodium sulfate is a chemical compound that can be found as a mineral in nature or derived from certain industrial processes as a byproduct. It has many commercial applications, and is classified as a non-toxic chemical under normal handling circumstances. Inspection of practically any bottle or package of soap or detergent product will reveal some form of sodium sulfate, and it is also used in other manufacturing industries such as paper and textiles.

Use in Soaps and Detergents

Although the need is slowly being reduced, a large amount of sodium sulfate has been used in powdered detergents as filler during the last 30 years. This took place because phosphates, which were traditionally used as fillers in powder detergents, were discovered to be detrimental to the environment. However, sodium sulfate use has begun declining as well, the need for filler has gone down, due to the trend toward using concentrated liquid detergents instead of bulkier powder formulas. It is still used in carpet powders and window defrosting applications.

Textiles

Approximately 100,000 tons of sodium sulfate are utilized annually in Japan and the U.S. for dyeing textiles. It is an ideal compound for this purpose, because it does not corrode the stainless steel vessels as sodium chloride (which can also be used in this manner) does. Sodium sulfate is a leveling agent, reducing negative chargers on the fibers, which allows the dyes to penetrate evenly. Sodium sulfate is a by-product of rayon production, and when there was a decreased need for Japanese rayon, the U.S. was able to fulfill the need for the compound that Japan had previously supplied.

Wood Pulp

One notable use for sodium sulfate compound is in the Kraft process, also known as the sulfate process, of wood pulp manufacturing which is widely used to make paper products and building supplies. Although other processes are now used, the Kraft process has been the dominant method of wood pulping since the 1940s.The technology involves impregnating wood chips with sodium sulfate; the wood is heated, causing a reduction of the sodium sulfate into sodium sulfide. This breaks the bond in the cellulose of the wood, making it malleable and able to be extruded.

Glass

Sodium sulfate is used in the glass industry as well. European glassmakers consume a significant amount of sodium sulfate per year, using up to approximately 110,000 tons per annum. The U.S. utilizes about 30,000 tons in glass making, as well. Sodium sulfate prevents scum formation by the molten glass during refining, and also fluxes the glass. The compound also acts as a fining agent in molten glass, removing small air bubbles and imperfections during the blowing and casting processes.

Drying and Thermal Storage

In the laboratory, sodium sulfate is often used as an inert drying compound for organic materials. It removes water from compounds reliably at temperatures below 30° C (86° F). Another main use of sodium sulfate is in thermal storage. It has been utilized as a solar heat storage component since the 1950s, because it has a high heat storage capacity and does not change from a solid to a liquid until 90 ° F (32 ° C). Sodium sulfate is used to store heat in thermal tiles, and put into cells surrounded by solar-heated water, as well as in some computer-cooling and insulating applications.

Sodium sulfate is still widely in use today, and should continue to be so for some time. Even though some manufacturing processes are phasing out use of the compound, other purposes are continuing to be found. Sodium sulfate’s unique heat storage properties make it an ideal candidate for use in many future processes and products.